Direct China Factory | ISO 9001:2015

Surface Finishing Guide: Anodizing vs. Plating vs. Powder Coating

Compare durability, cost, and aesthetics of the most common metal finishing processes for stamped parts.

Comparison
Anodize/Plate/Coat
Focus
Durability & Cost
Substrates
Al, Steel, SS
Read Time
7 Minutes
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A stamped part isn't finished until it's... finished. The surface treatment you choose defines your product's look, feel, and lifespan.

But with dozens of options—Anodizing, Zinc Plating, Nickel, Chrome, Powder Coating, E-Coating—how do you choose?

1. Anodizing (Aluminum Only)

An electrochemical process that converts the metal surface into a durable, corrosion-resistant, anodic oxide finish.

  • Best For: Consumer electronics (Apple style), cosmetic parts, heat sinks.
  • Pros: Premium metallic look, scratch resistant, no peeling (it's part of the metal).
  • Cons: Only works on Aluminum. Non-conductive (unless masked).

2. Plating (Steel & Copper)

Depositing a thin layer of another metal onto the substrate.

Zinc Plating

The standard for steel brackets. Cheap, sacrificial protection (rusts before the steel does). Often yellow or clear chromate.

Nickel/Chrome

High-end, shiny, hard. Used for decorative trim or wear resistance.

3. Powder Coating

A dry powder is applied electrostatically and then cured under heat to form a "skin."

  • Best For: Outdoor enclosures, appliances, heavy machinery.
  • Pros: Thick, durable armor. Infinite color choices. Hides surface imperfections.
  • Cons: Adds significant thickness (60-100 microns), affecting tolerances.

Quick Comparison

ProcessCostDurabilityConductive?
Zinc Plating$ (Lowest)MediumYes
Anodizing (Type II)$$HighNo
Powder Coating$$Very HighNo
Electropolishing$$$High (Sanitary)Yes

Need Samples?

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Why Choose Us for Surface Finishing?

Specialized capabilities designed for high-precision and cost-efficiency.

Aesthetics

Choose the right finish for consumer-facing parts vs. internal components.

Protection

Understand salt spray test hours for each finish type.

Conductivity

Learn which finishes maintain electrical grounding and which insulate.

Ready to Start Your Surface Finishing Project?

Send us your drawings today. We'll return a DFM report and quote within 24 hours.